Thursday, August 5, 2010

im moving outttt

http://imhafira offline

Saturday, June 26, 2010

Week 12 - last week @ Sony

25 June 2010

finished industrial training successfully

Saturday, June 19, 2010

week 11

14 to 18 JUNE 2010

Monday, June 14, 2010

week 10

7 - 12 JUNE 2010

Sunday, June 6, 2010

Week 9

31 May 2010

TOday im just completing my tv sets for GI. For MP stage, we didn't need to do detailed inspection as PP stage. By evening, we managed to finished 4 sets and returned all the sets to logistic.

1 June 2010

Its already June, our last month. Seems like still early..

Today we finished with 6 sets KDL 46 HX800 for destination ME, AUS and EA.

2 June 2010

- Finished GI for 2 sets KDL 55HX800 HK.
- Changed rear cover model KDL 55HX800.

3 June 2010

- Finished GI for 2 sets KDL 52LX900 HK

4 June 2010

- Finished GI for 2 sets KDL 60LX900 HK

Saturday, May 29, 2010

Eight week - MP stage

24 May 2010

Today is the MP stage. I need to borrow sets again just like before. At this stage, we still need to do GI but its not as detail as PP stage.

New Model today --> KDL 40HX800 AUS,KDL 40HX800 ME and KDL 40HX800 EA.

25 May 2010

New Model today --> KDL 46HX800 AUS, KDL 46HX800 ME, KDL 46HX800 EA, KDL 55HX800 AUS, KDL 55HX800 ME, KDL 55HX800 EA and KDL 46HX900 AUS.

One set problem with carton

26 May 2010

Today we sent 2 sets to picture and sound room. The models are KDL 46HX800 for destination AUS and EA. In pic and sound room, General Manager and engineer will check the quality.

27 May 2010

New Model today --> KDL 52LX900 HK and KDL 60LX900 HK.

Today we got a breafing from one Japan engineer of 3d testing, presence sensor, distance alert and position control. Tanx to Fujimoto.

28 May 2010

Public holiday - wesak day

Sunday, May 23, 2010

Seventh week

17 May 2010

Completing GI for previous sets.

18 May 2010

Same like yesterday.. Owh GI... Today we got to rework 13 sets of KDL 52LX900 HK due to software update.

19 May 2010

Completing GI for all previous sets. All the new model is also called as PP stage. We need to do inspection and complete all the GI before MP stage which is due to next week.

20 May 2010

Completing GI

21 May 2010

Completing GI

Sunday, May 16, 2010

Sixth week - New Model

10 May 2010

New Model began for phase 2. Today i borrowed 2 set of tv KDL 40HX800 (AUS). For each model produced, i need to borrow because i have to to Detail Inspection later on. My job as future engineer required me to do inspection for each tv. Normally the inspection will take about 3-4 days.

Actually there's two types of tv, KDL and KLV. KDL is digital and KLV is analog. In Malaysia we use analog.

For today inspection we found 1 n/g regarding twin picture. N/g stands for not good.


11 May 2010

Do GI for new model KDL 55HX800 AUS. This model is actually 3D set.

12 May 2010

New model today --> KDL 46HX800 AUS, KDL 46HX800 JPN and KDL 46HX900 AUS

13 May 2010

New Model --> KDL 46HX900 HK, KDL 52HX900 AUS and KDL 40HX800 JPN

Rework 15 sets SQV KDL 40HX800 JPN. We do simple GI

14 May 2010

New Model --> KDL 52LX900 HK . Complete GI for another previous sets. We also did test for software compatible with playing Ps3, wii and 3d.

Saturday, May 8, 2010

Fifth week - a month @Sony

3 May 2010

- Rework 63 sets KDL 40EX400 NZ due to improper wire dressing/sandwich
- Rework 26 sets KDL 32EX400 TWN due to sharp bezel. One customer in Taiwan injured
when wiping the bezel.
- Rework 40 sets KLV 32 BX300 IN to change main board.

4 May 2010

- Rework 26 sets KDL 32EX400 TWN due to carton damaged.

5 May 2010

It's been 1 month i've been undergone my industrial training here. 5 May.. huh.. Seems like still early. This week we're just helping rework.

- Rework 25 sets KLV 40 EX700 ME. Change carton and combi label.
- Test 3d tv

6 May 2010

- aging 36 sets ( drop sets)
- 1 set panel broke

7 May 2010

- Rework 35 sets due to carton NG ( Not Good)

Sunday, May 2, 2010

Labour Day

1 Mei 2010

It's holiday today.. Labour day.. But for me, no holiday. It's time to do ot. Moreover, there's some work need to complete. Actually last week we got news that our office need to move. So by next week we need to clear all sets. I'm quite confused actually why must we move. Our supervisor Mr Hakki told that they want to add more production line. That's why they want us to move.

Today our activity is just unpacking 18 sets. This sets are actually drop sets which mean that the sets fall from container at logistic. All sets are aging for 2 days. Details are :-

KDL 40EX700 ME ( 17 sets)
KDL 40EX700 AU ( 1 set)

Saturday, May 1, 2010

Week 4 - $$$

26 April 2010

- continue with balance 25 sets 60 EX700 HK transport test
- on off test 10 times, knock test.


27 April 2010

28 April 2010

Today, we got one big issue in morning meeting. Market claim from Japan states that one customer found a thumbdrive in tv set. This problem is a big nono in Sony.

- environmental test ( aging,simple GI, low and high voltage test )
- 2 sets KLV 32 NX500
- test video and HDMI

29 April 2010

- Simple GI
- Update software for 4 sets due to new board
- KDL 46EX700

30 April 2010
- do GI for trial panel sets

Monday, April 26, 2010

Sunday Morning

25 April 2010

0t dayy... Today we learn about how to change bezel,rear cover and panel of TV. Thanx to Mr Anuar for teaching us.

Sunday, April 25, 2010

Week 3

20 April 2010

Today we've finished aging 60 set KDL 60EX700 destination Hong Kong (HK). Glad because each sets don't have any problem. We packing all the sets back. Actually we want to return all the sets back at 6pm but the logistic department ask us to come at 8pm. This is due to the space limited. One more thing, we just can return 8 sets for a time, we need to wait for 15 minutes to return for the another set. We finished all the work at 10.30 pm. What a day... So tiredd

21 April 2010

As usual, we started our morning with meeting at 8pm. Everyday with new input. Actually yesterday there's 2 more trial board set - KLV 32EX500. Total we got 6 set that need to do GI. Huh.. For the whole day Faris, Isaac and me trying to finish our sets. However 2 set's got problem with the white balance. When we do measurement by using JIG, the graph plotted out of actual range. Later we call TV Electrical member to fix the tv.

22 April 2010

Finished with GI. Today i just helping my members from others group.

Life Test
- 24 sets KDL 32EX300 Japan (aging 1 week)
- 35 sets KLV 32BX300 ME ( aging 1 day)

- do on off test for all sets
- learn about chamber room

23 April 2010

- packing 35 sets KLV 32BX300 ME
- update serial number for 1 set for hotel model

Tuesday, April 20, 2010

Week 3 - Transport Test

19 April 2010

Last saturday, 85 sets of KDL 60 EX700 for destination HK ( Hong Kong ) has been undergone transport test. Today we did IMET test for 60 sets from the first container. At first we unpacked each sets and aging it in IMET room. 40 sets are aging for 1 day. Others 20 sets are just on off and knock test.

The procedure are
1) unpacking sets
2) put ac cord
3) on tv set
4) knock with dummy hand at the back of tv
5) on off tv minimum ten times
6) packing

On the evening, i did GI for 4 sets of trial panel. All the 4 sets are for destination ME, Middle East.

Monday, April 19, 2010

info 1

RE - Reliability engineering
- perform new model evaluation at various stages according to plan and documented
QMS

TV QUALITY

mission - to deliver high quality product and above customer expectation (ACE)
vision - manufacture products with customer in mind using high skilled manpower,
receive only good parts, making no defects and deliver high quality
products to the market.

Sunday, April 18, 2010

Week 2 - i love GI

It has been a week since i entered SOEM for industrial training. I met with new friends and entered the real life of work.

12 April 2010

Today we start our morning with meeting as usual. After that i learn about TV Inspection for 60 inch TV. We learned about color, signal, sound balance and many more. At first i was quite blur about all this. We need to check all the function and also do some measurement for TV inspection. There's 16 channel that we need to know in order to do the inspection. We just learn on the basic info.

13 April 2010

That's not so much work today. Gemba... hoho.. Gemba = jalan2.. i don't know the correct word. That's the word that all staff or people in SOEM used. I took a walk around production line and learn about TV production. Im really suprised with how the production running. From the small board until a TV set. It start with panel, board, bezel, stand assy and many more.

14 April 2010

Group ohh group... bila laa nak dapat kumpulan ni... uh2..

Actually for RE, there's 4 more smallest group.

Life Test / Imet - PIC Najib
Drop and Vibration - PIC Wan
General Inspection (GI) - PIC Anuar
Safety - PIC Mazlinda

PIC = Person In Charge

Our supervisor told us that this week we will be divide to several groups. From what the senior trainee told us, drop and vibration is the easiest group. That's not so much work that we need to do compare to others. Most of the senior trainee told that GI is quite bored. Their PIC, Anuar also quite strict. Wow.. Hopefully i wont get that group. =) Just wait and see..

15 April 2010





16 April 2010

gudbye ST

Monday, April 12, 2010

ot ohhh ot

11 April 2010

My first ot... huh.. so bored.. actually for sunday, we'll get double paid. I thought there's some work to do so i just relax.

Sunday, April 11, 2010

my first week at Sony

6th April 2010

Hari ini merupakan hari kedua di Sony. Aktiviti pada sebelah pagi ialah program induksi. Seawal jam 8 pagi lagi kami berkumpul di bilik mesyuarat. Terdapat beberapa sesi antaranya adalah taklimat mengenai keselamatan dan kesihatan, disiplin pekerja, hak sebagai pekerja dan juga taklimat mengenai waktu kerja.

Pada sebelah petangnya kami kembali ke department masing-masing. Saya dan rakan-rakan yang lain berkumpul di bilik mesyuarat TVQR. Sebelum itu saya ingin memperkenalkan rakan-rakan UNITEN yang turut bersama saya iaitu Azree, Faris, Epul, Mijie, Syafiq, Min, Siva, Brian, Chong dan Isaac. Syafiq dan Mim awal-awal lagi telah dipecahkan kepada kumpulan lain. Mereka berada di dalam bahagian Safety. Kami masih tidak dipecahkan kepada kumpulan kecil.

Petang itu kami dibawa oleh En. Yahya ke Sony Bangi Logistic. Tugas pertama kami adalah 'rework'. Pada mulanya saya tidak tahu apa itu rework. Kami diberitahu bahawa terdapat hampir 2000 set TV model 32 inci Thailand yang perlu di tukar label. Kami turut sama membantu mereka untuk menukar label TV tersebut. Walaupun tugas itu bunyi agak mudah, namun prosedurnya agak rumit. Cara pengendalian perlulah mengikut SOP( Standard Of Procedure). Label TV itu hanya mempunyai masalah kesalahan satu ejaan namun ia perlu juga ditukar. Ini menunjukkan betapa tingginya kualiti yang dijaga oleh Sony. Hanya kerana satu kesalahan ejaan, hampir 2000 set TV perlu ditukar kembali labelnya.

7th April 2010

Today is our first morning meeting. We arrived to the TVQR office quite late because at nobody inform us at first. The meeting will be held every morning except weekend at 8am. Before the meeting start, everybody need to do some exercise. The meeting normally will discuss about the latest problem found, new updates and many more.In the end of the meeting, all the new trainees need to introduce themselves in front of all the members. Our department basically divided into two others group, Quality Control ( QC) and Reliability Engineering (RE).

We met with senior trainee from UTEM, UNIMAP and others. We still blur because there's not so much work to do. Normally when new model comes, that's the time that everybody will start to work. At 10am, we went to production line since there's some rework. There's about 80 sets of tv need to rework due to sound problem.



8th April 2010

I woke up at 5am since we need to go to shah alam logistic. Before this our shift type is S0, but today is C1. I need to punch in before 6.15am . There will be rework for the whole day at shah alam. We went there by bus.

At first, i dont know the place. Actually SOEM rent JVC Manufacturing Sdn Bhd place to store all their TV set. TASCO which was also known as Trans Asia Shipping Corp Sdn Bhd is the company that run the store or logistic.

Basically today we just rework about more than 300 sets TV for Thailand destination due to wrong sticker.

9th April 2010

Today we continue with rework at shah alam. We managed to finish our work earlier.

Tuesday, April 6, 2010

my first day at sony

5th April 2010 is the industrial training registration day at sony. It seems like too early because before that i had my final exam on 3rd April 2010. I wish that i can have extra day. I woke up around 6.30 am and prepare for the registration. I went to Sony EMCS Bangi and arrived around 7.55 am. I meet with my few members from UNITEN which are also undergone industrial training at Sony.

Kami ditempatkan di sebuah bilik mesyuarat. Terdapat lebih kurang 50 orang pelatih baru dari pelbagai ipt. Antaranya adalah UNITEN, UKM, UMP dan UTM. Namun majoritinya adalah dari Uniten. Pagi itu kami dikehendaki mengisi borang pendaftaran dan menghantar beberapa dokumen lain. Kami juga diberikan kasut, vest dan id card  Sony. Selepas itu kami dipecahkan mengikut bahagian masing-masing. Saya ditugaskan untuk bersama department TVQR.

Sebelum itu, terdapat beberapa info yang ingin saya kongsi berkenaan SONY EMCS Bangi ini. SONY EMCS juga dikenali sebagai SOEM. EMCS merupakan singkatan bagi Engineering Manufacturing Customer Service. SOEM merupakan pengeluar antara pengeluar TV terbesar di dunia. Terdapat dua kilang utama untuk TV iaitu di Japan dan juga Bangi, Malaysia. Pada mulanya saya juga tidak pernah mengetahui semua ini, namun ia merupakan sesuatu yang harus dibanggakan kerana kita mampu menjadi pengeluat utama kepada negara lain seperti Thailand, Singapura,Hong Kong, Rusia, Australia, New Zealand,India, Middle East dan lain-lain.

Berbalik kepada TVQR. TVQR merupakan singkatan bagi TV Quality Reliability. TVQR juga dikenali dengan nama TVQA iaitu TV Quality Assurance. Terdapat 11 orang pelatih baru termasuk saya bersama TVQR.

Pada sebelah petangnya kami diberikan taklimat untuk menggunakan 'Punch Card Machine' dan PESONA. PESONA boleh digunakan untuk memohon cuti, menyemak kehadiran dan sebagainya.Selepas itu kami dibawa ke department masing-masing. Saya berkesempatan untuk berkenalan bersama supervisor iaitu En. Hakki dan juga Manager TVQR iaitu En. Izham. Memandangkan masa agak singkat, tidak banyak yang dapat kami perolehi. Apa pun, esok masih ada.. See u soon.....



Sunday, April 4, 2010

INDUSTRIAL TRAINING 09/10

Assalamualaikum and hello all.

To start with this blog, i would like to introduce myself. My name is Mohd Arif Fahmi Bin Yahya. I'm currently a third year student of Bachelor of Mechanical Engineering in Universiti Tenaga Nasional ( UNITEN) . In order to complete on my course, our requirement need us to undergone an industrial training. Our Industrial Training period is from 5th April 2010 until 25th June 2010.

www.uniten.edu.my
http://www.uniten.edu.my/sith
http://imhafira.blogspot.com